FDS Intercooler Core for Audi A4 B8/A5 8T (2.0 TFSI)
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FDS Intercooler Core for Audi A4 B8/A5 8T (2.0 TFSI)
Zero Offset Clayton Victoria 3169
484 Clayton Rd
Clayton South VIC 3169
Australia
KEEP YOUR INTAKE AIR COOL
The IE FDS front-mount intercooler kit increases horsepower and eliminates heat soak. Get the most out of your tuned or big-turbo Audi A4 by installing the IE FDS intercooler system. The unit is drop-in and requires no cutting, trimming, or modification.
FDS (FLOW DISTRIBUTION SYSTEM)
The IE FDS (Flow Distribution System) has proven to distribute charge air uniformly across the inlet end of the core. In contrast to other intercoolers on the market which rely on natural airflow across the core, our FDS technology uses precisely shaped and placed fins cast into the intake plenum to fully take advantage of the large core volume effectively using the entire core. As a result, the IE FDS intercooler has been proven to reduce intake air temperatures more so than other units available, thus offering the largest power gains possible.
TECHNICAL FEATURES
Increasing horsepower of your B8 A4 is a simple task with several tunes and upgraded turbos available. However, it is important to keep in mind that increasing horsepower will result in heat soak of the stock intercooler and parasitic power loss. The IE front-mount intercooler system was designed to directly replace the factory unit, while utilizing a much larger core and our proven FDS (Flow Distribution System) to effectively utilize that larger core. These features allow for much higher cooling efficiency than the factory system, thus reducing intake air temperatures and safely increasing horsepower output. The IE FDS intercooler is also a direct fit, requiring no cutting, modification, or time-wasting hassle during installation. Read below for more in-depth information on each intercooler feature.
ELIMINATE HEAT SOAK
Heat soak occurs when the heat generated exceeds the cooling capacity of the intercooler. The most common symptom is the noticeable loss of power after long term acceleration or several back to back power pulls. By greatly increasing the core size and useable area of the core with FDS technology, we have eliminated the heat soak, keeping the intake air temperatures consistently lower than OEM and competition intercoolers.
PRECISION ENGINEERED
Unlike other intercoolers that are simply put together to fit on the car and offer a larger core, the IE FDS intercooler line receives special treatment from start to finish. Our engineering department use Computational Fluid Dynamics (CFD) software to optimize the end tanks and FDS system for minimum pressure drop and maximum flow.
Once the end tanks have been designed and flow has been optimized, the 3D models head over to our 3D printing studio to manufacture the initial prototype. The 3D printed end tanks fastened onto a production core for testing. To validate the FDS technology, we test each model of intercooler in a controlled environment on our in-house engine dyno. A total of 16 temperature probes are placed on the core, with a column of 8 on either side. This allows us to collect data at multiple points on the inlet side and outlet side of the intercooler to verify temperature distribution across the core. Once that data has been collected, it is analyzed and used to determine if changes in location or pitch of FDS channels are necessary before going to production.
DECREASED PRESSURE DROP
Along with lower intake air temperatures, the large core within the IE intercooler also decreases pressure drop when compared to the factory unit. Simply put, pressure drop is the amount of pressure that is lost as air travels through the intercooler. As boost pressure is raised, pressure drop typically begins to climb. By using a larger core that flows much more freely than the factory core, pressure drop is reduced, reducing the need for the turbocharger to work harder to produce the required boost levels.
HIGH-QUALITY CONSTRUCTION, PERFECT FITMENT
Not only does it offer the highest cooling efficiency on the market, the IE FDS intercooler also offers perfect OEM replacement and requires no modifications to install. Many other kits available require cutting and drilling for fitment, which is the last thing you want to do to your B8. With CNC machined mount points, each and every IE intercooler allows you to reuse the factory mounting points and installs as if it were a factory piece.
You will also find that the IE intercooler receives the same attention to detail and quality as every other IE product, with cast and machined end tanks, precise TIG welding, and a dense bar-and-plate core. Every intercooler is tested on our in-house intercooler testing station before shipping, ensuring that it is ready to install.
COMPLETE KIT
The IE B8 intercooler comes complete with high quality, 4 ply reinforced silicone hoses, which allow connection directly to the factory outlet and throttle pipes. We also include every piece of hardware needed for installation. Click here to view & download the thorough installation manual.
DYNAMIC STEERING FITMENT
Vehicles equipped with Audi's dynamic steering systems include a large cooling loop mounted to the front of the radiator. This cooling loop does not allow installation of the IE intercooler and will have to be deleted or modified to allow fitment. At this time we do not officially support this application.
INSTALLATION
Install for the IE B8 FDS Intercooler will require a standard ttoolset, a couple torx bits, and some technical expertise. We recommend reviewing our install guide and install overview video before attempting the install. Installation Guide can be found HERE.
POWER DYNO RESULTS
PRESSURE DROP RESULTS
INTAKE AIR TEMPERATURE RESULTS
INTAKE AIR TEMPERATURE RESULTS (MULTIPLE RUNS)
FDS FLOW
VEHICLE FITMENT
- AUDI - A4 2009-2015 (B8 - B8.5) 2.0T engine
- AUDI - A4 Allroad 2009-2015 (B8 - B8.5) 2.0T engine
- AUDI - A5 2008-2015 (B8 - B8.5) 2.0T engine
Note - This intercooler is now approved for facelift (B8.5) Audi fitment.
*DYNAMIC STEERING FITMENT Vehicles equipped with Audi's dynamic steering systems include a large cooling loop mounted to the front of the radiator. This cooling loop does not allow installation of the IE intercooler and will have to be deleted or modified to allow fitment. At this time we do not officially support this fitment.
FAQ
At what point will I need the IE FDS intercooler for my car?
With extensive testing, we have found that cars with stage 2 software or higher will benefit from upgrading the intercooler. It is absolutely necessary to upgrade with a big turbo setup as well.
What all is included with the IE FDS intercooler?
The intercooler kit includes the direct-fit core and all install hardware including heavy duty black silicone hoses, silicone hose clamps, necessary bolts and washers, and an installation manual.
Are there any modifications required to install the intercooler?
No! The IE FDS intercooler is a direct replacement for the applications listed above. There is no trimming, cutting, or modification needed for installation.
Do I need to purchase anything else to install the IE FDS intercooler?
This intercooler includes all necessary hardware and parts for installation. Vehicles equipped with Audi's dynamic steering systems include a large cooling loop mounted to the front of the radiator. This cooling loop does not allow installation of the IE intercooler and will have to be removed and replaced with an auxiliary mounted kit. If you have a B8 equipped with dynamic steering, contact our sales team for a cooling loop solution.
What kind of power increase will I see with the IE FDS intercooler?
The power increase is dependent on the turbo setup and the boost levels that you are running. The larger the turbo setup and the higher the boost pressure, the larger the gains will be with the IE FDS intercooler.
How much horsepower will the intercooler support?
We have tested the IE FDS intercooler to over 600hp successfully with room to grow. Supported power is in the 650-700hp range, but will ultimately depend on the turbo setup and operating conditions.
NOTE: Upon receiving the item, please ensure that the part is indeed the correct item you have ordered. This can be achieved by checking labels on the packaging. Please also ensure a proper test fit of the item is conducted prior to paint and/or installation. Returns/Warranty claims will be voided if the item has been tampered with, or is no longer in resalable/new condition.
We are just as keen as you to start your new modification journey. Our team works tirelessly on getting all your orders fulfilled as soon as possible.
When will I receive my item?
Dispatch Times
All orders are usually processed and dispatched within 1-3 business days of the order being confirmed and contingent to stock availability. Please note, during high sales periods, there may be some delays. For more accurate shipping times, please get in contact with us.
Delivery Times
Once dispatched, delivery time will vary dependent on its destination. For most states including VIC, NSW, QLD and SA, we expect delivery times ranging between 1-5 business days. For WA, NT and TAS we do expect slightly longer freight times. Zero Offset cannot be held accountable to reasonable shipping delays incurred by the freighting company.
While we do our best to have your order delivered within the listed timeframes above, we're not able to guarantee an exact delivery date.
Please note items from your order may be delivered separately. You can keep up to date with delivery times via the tracking link sent to you.
Why is my item taking longer than usual?
Sometimes things go astray, and it is completely out of our control. However, we are here to help the best we can. If your item has not been delivered and the ETA for delivery has well and truly passed (more than 10 business days past the expected delivery date), get in contact with the courier and lodge claim. Then contact us and let us know what is happening so we can monitor it on our end as well. If the item is deemed ‘lost’ we will send out a replacement to you. If a replacement is unavailable, we will issue store-credit, refund or initiate an exchange for another item from our store. Please note, that the courier must officially deem the package as "lost" before we can send out a replacement.
My package arrived damaged
We are sorry to hear this. Don’t panic, we are here to help. To resolve any claims as quickly as possible, please send us photos of the items damaged in transit. You must notify us of the damages within 7 days of delivery. This will ensure that the claim damages fall within the warranty window. Please contact our team through the Contact Form. Our team will then request photos and other evidence to progress the claim.
The tracking says delivered, but I have not received the item
Unfortunately, this can occur for many reasons including parcel mishandling, theft or system error made by the Courier. In this event, we urge you to contact the courier service immediately. For those who have selected our package protection at checkout, we will send out a replacement to you without delay. If a replacement is unavailable, we will issue store-credit.
Please note: Each claim is assessed by our team and reviewed thoroughly to ensure a timely resolution for any of the delivery issues. Zero Offset reserves the right to reject any claims that do not meet the criteria, therefore the customer will need to seek resolution through the courier or local authorities in the event of delivery theft.
Rural Areas Shipping
Our shipping prices are fixed for Metro areas in each state. However, additional shipping charges may apply if the postal address is in a rural area.
Return Postage
If there is a change of mind return or exchange, the buyer is responsible for all return postage fees and costs.
Warranties
Shop with confidence knowing you’re covered. Our Warranty Policies at Zero Offset cover manufacturing faults on our products for either a repair or replacement. In the event a repair or replacement is unavailable, you will be issued with store-credit in the purchase amount.
If there is an issue with your Zero Offset product and you believe it may be covered under the specific product's Warranty Policy, please reach out to our team via the contact us page.
Please note: Proof of purchase must be provided (i.e. #XXXXX order number), without this we will not be able to process your claim. Cosmetic damage and general wear and tear from product use are not covered under our policies. Improper maintenance of the product will not be covered. This includes the use of acid-based cleaning supplies which adversely affect all automotive products. For maintenance direction, please seek advice from our team.
Parts & Accessories Warranty
We offer a one-year warranty on all Zero Offset body kits and accessories. This warranty also extends to all pre-painted products. This is limited to manufacturing defects only and does not extend to Zero Offset items bought second hand.
This warranty does not apply if the product(s) fall under the following:
- Improper handling and installation
- General wear and tear
- Breakages, scuffs, scratches and other forms of damage caused from external impacts
- Improper care and maintenance
All other branded items that we sell fall within the same warranty parameters listed on their company website. If you are unsure of the policy, please get in touch with our team prior to purchase and we will be able assist. Zero Offset cannot be held to the warranty restrictions and limitations offered by other brands.
Installation Warranty
If you choose us to fit your parts in-store, we offer one-year complimentary warranty on our work. This covers the work we do to fit the item. If we have fitted your item, and you believe something is not right, contact us immediately. We urge you not to try and fix it yourself as any subsequent tampering will void this warranty policy.
This warranty does not apply if the product(s) fall under the following:
- Improper handling, care and/or maintenance
- General wear and tear
- Breakages, scuffs, scratches and other forms of damage caused from external impacts
- Has been handled by a third party, including yourself after the installation (i.e. been removed or tampered with by another shop).
- Natural Disasters
If you have purchased extended care, the same conditions above will apply.
Shop with confidence at Zero Offset. If there is something wrong with the item, or the item isn't right for you, then tell us and we will do our best to assist. Before you get in contact, see our policy below.
How do I return or exchange my order?
If you have placed an order with us, and you decide that the item you have purchased from Zero Offset is not for you based on one of the following reasons below, you can return or exchange it within 30 days of receiving the product once approved by our team. The buyer is responsible for the return postage.
Factory fault or manufacturing defect
Sometimes things may go wrong during production, and that is okay. If your item arrives with a factory fault or manufacturing defect, please email photos to support@zerooffset.com.au with your order number. We urge you to get in contact within 7 days of delivery for our team to best assess the item. If the item is deemed defective, we will issue a replacement sent to you. If a replacement is unavailable, we will issue store-credit, refund or initiate an exchange for another item from our store.
Change of mind
We are confident you will love your new Zero Offset products. However, if you decide that this is not the product for you, then you may return the item if the product(s) meet the conditions set out in this policy. The products must be unused, in their original condition and in their original packaging.
We cannot accept a return if:
- Used items - products must be unused, in their original condition and in their original packaging
- The item has been fitted – screwed, drilled, cut etc.
- You have already returned or exchanged the item once previously (an item can be returned once per order. This does not apply if the original return or exchange was due to a factory fault or manufacturing defect)
- The order was purchased during a promotion where T & C's specified that the item is excluded from the returns policy
Is Packaging Required?
Zero Offset requires all returns & exchanged items to be re-packaged in its original packaging, including any hardware or promotional items such as stickers, booklets etc. If the returned item is not packaged accordingly, Zero Offset reserves the right to withdraw the order for refund or exchange. You will need to pay for any subsequent re-shipping fees.
Pre-order Cancellation
If you have secured an item(s) through our pre-order service and would like to cancel, we will offer a full refund if the expected time of delivery is delayed by more than two months from its original expected delivery date. For example, if the item was scheduled for mid-late July, you will be eligible for a full refund if the expected delivery date is pushed past the start of October. If our team does notify you of the delay within this period, to which you agree to keep the order with us, the period will then restart two months from the new expected delivery date.
However, if you would like to cancel a pre-order within this new period, the pre-order will be subject to a 20% cancellation fee if the item was paid in full. Please also be advised, if a deposit was made to secure an item(s) and you choose to cancel, you will forfeit that deposit.
PERFECT EVERYTIME
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